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Packing Filler Ideas in 2024 : Where to Find Cheapest Void Fill

by UatVisibee

.  April 06, 2022

Introduction

In today’s fast-paced world of e-commerce and logistics, ensuring the safe transport and storage of products is more important than ever. Void fillers play a critical role in protecting goods from damage during shipping by filling empty spaces within packages, preventing movement, and absorbing shock. From lightweight packaging solutions like bubble wrap to eco-friendly options such as paper-based fillers, businesses have a wide variety of void filler options to choose from. In this blog, we’ll explore 9 types of void fillers and introduce you to 6 leading packaging companies that offer reliable products to meet your specific needs.Now let’s get started!

Cheapest Void Fill

9 Common Types of Void Fill 

Foam Peanuts

A popular form of packing peanuts, also known as styrofoam or white beads, is made of polystyrene, which is one of the most commonly used plastics.

This highly effective insulator prevents cold or hot items from damaging other goods during storage and shipping.

While it is the most cost-effective option for protecting materials sensitive to different climates, it serves only one purpose.

Foam Peanuts Void Fill

Cushioning Foam Sheets

Made from various blends of elastomeric polymers, cushioning foam sheet provides flexible and soft insulation to protect products from damage during storage and shipping.

Its excellent cushioning properties make it a popular choice for items like household appliances, lighting fixtures, and glassware.

Cushioning Foam Sheets Void Fill

Cardboard Dividers

Cardboard dividers serve as protective barriers, creating compartments that keep your products safe and organised. Perfect for gift sets or bundled items, they ensure products stay in place, free from scratches or damage, while adding a polished and professional touch.

Cardboard Divider Void Fill

Cushioning Bubble Wraps

Cushioning bubble wrap is an excellent void filler, providing lightweight yet durable protection for a wide range of products during shipping and storage. Made with pliable plastic bubbles, it absorbs shocks and prevents items from shifting inside packaging, reducing the risk of damage.

Bubble wrap is ideal for filling empty spaces in boxes, ensuring items remain securely in place, especially fragile goods like glassware, electronics, and ceramics. Its versatility, reusability, and ability to conform to various shapes make it a go-to solution for safeguarding products while maintaining cost-efficiency in transportation and handling.

Cushioning Bubble Wrap Void Fill

Air Pillows

Air pillows are a type of void fill made of air, designed to prevent damage caused by movement while protecting objects from shock and vibration.

They are inexpensive and serve as an ideal void-fill option for shipping heavy items.

To function effectively, the air pillows must be fully inflated.

Air Pillow Void Fill

Molded Pulps

Molded pulp is a sustainable packaging material made from recycled paperboard or newsprint, offering both environmental benefits and superior product protection. Through a specialised molding process, it’s crafted into custom shapes and sizes to fit products snugly, providing excellent shock absorption during shipping.

Ideal for fragile items like electronics, glassware, and ceramics, molded pulp protects against impacts and compressive forces. Its biodegradable and compostable nature makes it a top choice for brands and consumers seeking eco-friendly solutions without compromising safety and functionality.

Molded Pulp Void Fill

Shredded Paper

Shredded paper,also known as crinkle paper, is a lightweight, durable, and cost-effective packaging filler. Its cushioning properties protect products while keeping packaging light, reducing shipping costs.

A win-win for you and your customers, crinkle paper is eco-friendly, biodegradable, and readily available. It adds a touch of personality to your packaging while offering reliable protection. Whether for practical cushioning or stylish presentation,shredded paper is an excellent choice for affordable, sustainable packaging solutions.

Shredded Paper for Void Fill

Tissue Paper

Tissue paper is a customisable and recyclable packaging solution, making it an excellent choice for filler. It can be personalised with logo or branding elements to enhance packaging’s visual appeal.

While it offers limited cushioning, tissue paper works well for wrapping smaller items, such as jars and glassware, providing a protective layer and an elegant presentation. Perfect for lightweight or delicate products.

Tissue Paper For Void Fill

Honeycomb Paper

Honeycomb paper filler has gained popularity in recent years for its innovative and eco-friendly design. Its hexagonal structure, inspired by a honeycomb, provides excellent cushioning and protection for your products.

Compact and space-saving, honeycomb paper can be rolled into a thin layer for storage. When expanded, it creates a protective, padded cushion ideal for securing items during shipping.

This sustainable solution is typically made from silk paper, making it fully biodegradable and recyclable—perfect for brands aiming to reduce their environmental footprint without compromising on quality packaging.

honeycomb paper

6 Reliable Packaging Companies for the Cheapest Void Fill

Primepac

At Primepac, we specialise in providing custom high-quality product packaging. From bottles and jars to tubes and packaging boxes, our extensive selection ensures custom packaging that perfectly aligns with your brand’s identity and specific requirements.

Innovative & Sustainable Solutions
Our mission is to transform custom packaging through innovation and sustainability, delivering exceptional solutions that elevate brands worldwide. With a commitment to eco-conscious practices, we offer sustainable options and multi-packaging orders, ensuring top-notch quality at competitive prices.

End-to-End Service Excellence
We provide first-class service from concept to completion, starting with a complimentary consultation. Collaborating closely with you, we bring your vision to life with functional, customised packaging solutions. Beyond packaging, our expertise extends to product development and optimisation, offering valuable insights that enhance your offerings.

Strategic Partnerships for Quality Assurance
We work exclusively with certified manufacturers, ensuring rigorous quality checks at every stage of production—from assessments to prototypes and final inspections. Seamless coordination between our Australian sales team and Chinese production facilities eliminates redundancies, delivering a streamlined experience.

Global Reach, Local Expertise
Our service hub in Guangzhou, the heart of China’s manufacturing industry, offers quick response times and unparalleled local insights. Combined with our Sydney warehouse and 3PL network, we ensure efficient distribution and prompt delivery to meet your needs.

At Primepac, no project is too big or small. Whether you’re launching a large-scale initiative or a boutique project, we craft solutions tailored to your needs and budget. Experience the difference with packaging solutions designed to elevate your brand and exceed expectations.

Adress: 15/10 Chilvers Rd, Thornleigh, NSW 2120

Email: info@primepac.com.au

Tel: 02 9008 1394/ 02 9008 1338

 

Primepac logo

 

Amcor

With nearly 160 years of expertise, Amcor stands as a global leader in packaging, committed to innovation and sustainability. Guided by a vision to not only lead but also listen, Amcor embraces the rapidly evolving needs of customers, changing consumer preferences, and heightened environmental standards.

In a world full of challenges, Amcor’s mission remains clear: to make life better through thoughtful, cutting-edge packaging solutions while prioritising care for the planet. By leveraging advanced design thinking and innovative approaches, Amcor pushes beyond traditional boundaries, uncovering new possibilities to meet the demands of a dynamic marketplace.

Amcor’s dedication to sustainability, quality, and collaboration enables them to deliver solutions that benefit businesses, consumers, and the environment alike.

Adress: Zurich, Thurgauerstrasse 34, CH-8050, Zürich, Switzerland

Tel: +41 (0)44 316 1717

Amcor logo

Ball Corporation

Founded in 1880 by George S. Lonley Jr., Ball Corporation has grown into a global leader in aluminium packaging solutions for the beverage, personal care, and household product industries.

In addition to packaging, Ball excels in delivering innovative and sustainable technologies to commercial clients and governments. Their environmentally friendly food cans exemplify their commitment to reducing costs while improving productivity and sustainability.

Ball Corporation continues to lead by example, driving industry advancements while prioritising eco-conscious solutions.

Address: 9200 W. 108th Circle, Westminster, CO 80021

Tel: (303) 469-3131

Email: corpinfo@ball.com

Ball Corporation logo

Crown Holdings

Crown Holdings delivers packaging solutions that seamlessly combine functionality, innovation, and aesthetic appeal, offering significant value to brand owners, retailers, and consumers worldwide.

Renowned for their creative metal enclosure designs, Crown’s products meet global standards while providing exceptional protection against elements like moisture and temperature fluctuations during transit. These solutions ensure that products remain safe and intact without compromising their visual appeal, making them a preferred choice for businesses seeking reliable and attractive packaging.

Address: Crown Holdings, Inc.770 Township Line Road Yardley, PA 19067 USA

Tel: +1 (215) 698-5100

Brand-Building Packaging | Crown logo

WestRock

WestRock is more than just a supplier; it is a trusted partner delivering high-quality products and services at competitive prices. Renowned for its commitment to innovation, WestRock fuels marketplace growth while maintaining exceptional standards of customer care throughout every stage of production.

With a global presence and expertise across various shopping categories, WestRock offers an unmatched portfolio of paper and packaging solutions. Its versatile range is designed to help brands achieve success across diverse markets.

By working closely with clients, WestRock delivers tailored packaging solutions that blend quality, innovation, and performance, positioning itself as a leader in the packaging industry.

Address: 1000 Abernathy Road NE ,Atlanta, GA 30328

Tel: +1 (770) 448-2193

WestRock logo

Berry

Berry Global is a leader in innovative packaging and engineered products, dedicated to delivering cutting-edge solutions for customers worldwide.

Serving customers across multiple channels, both online and in-store, Berry focuses on creating value while championing sustainable practices. The company is committed to advancing a circular economy where products last longer and resources are used responsibly, driving a better future for businesses and communities alike.

By fostering collaboration and creativity, Berry Global continues to redefine possibilities in packaging and engineered solutions, setting new standards in the industry.

Address: P.O. Box 959 Evansville, IN USA 47706-0959

Tel: (812) 424-2904

Plastic Packaging Manufacturer & Product Innovation | Berry Global ...

Conclusion

Choosing the right void filler is crucial for ensuring product protection during storage and transportation. With a wide range of options available, from cushioning foams and bubble wraps to air pillows and shredded paper, businesses can select solutions tailored to their unique needs. Each void filler offers distinct benefits, whether it’s for lightweight, fragile items or heavy-duty industrial products.

At Primepac, we specialise in providing high-quality void filler solutions that meet your packaging needs. Whether you need cost-effective cushioning or eco-friendly options, our team is ready to help you find the perfect fit for your products. Contact us today for a consultation and let us support your packaging requirements with innovative and sustainable solutions.